
MODEL G1005ZMILL/DRILLOWNER'S MANUALCOPYRIGHT © JUNE, 2006 BY GRIZZLY INDUSTRIAL, INC.WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY
-8-G1005Z Mill/DrillNo list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applie
G1005Z Mill/Drill-9-Serious personal injury could occur if you connect the machine to the power source before you have completed the set u
-10-G1005Z Mill/DrillIn the event of an electrical short, grounding reduces the risk of electric shock. The grounding wire in the power cord mu
G1005Z Mill/Drill-11-SECTION 3: SET UPThe following items are needed to complete the set up process, but are not included with your mac
-12-G1005Z Mill/DrillInventoryAfter all the parts have been removed from the shipping crate, you should have the following items:Main Co
G1005Z Mill/Drill-13-Workbench LoadRefer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some workbenches
-14-G1005Z Mill/DrillMountingThe Model G1005Z must be mounted to a workbench or stand before it can be safely used.If mounting to a stand,
G1005Z Mill/Drill-15-Test RunOnce the assembly is complete, test run your machine to make sure it runs properly. If, during the test run,
-16-G1005Z Mill/DrillDamage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear s
G1005Z Mill/Drill-17-To install end mill tooling:1. UNPLUG THE MILL/DRILL!2. Insert the appropriate-sized R8 collet into the spindle, ensuring
-18-G1005Z Mill/DrillNote: Make sure the bit is not trapped between the edges of two jaws, as it will not be secure enough to use for drilling.4.
G1005Z Mill/Drill-19-Graduated DialsThe handwheels and the micro-downfeed adjust-ment knob have graduated dials. Each mark represents 0.001"
-20-G1005Z Mill/DrillTo set the depth stop:1. Lower the tooling/bit to the required height.2. Thread the depth nut down against the stop bracket.3.
G1005Z Mill/Drill-21-Failure to follow RPM and Feed Rate Guidelines may result in ejected parts or broken tools. Parts ejected at high spe
-22-G1005Z Mill/DrillTwist/Brad Point Drill BitsSoft WoodHard WoodPlasticBrassAluminumMild Steel1/16" – 3/16" 3000 2500 2500 2500 3000 25001
G1005Z Mill/Drill-23-Figure 19. Motor lock screw.Figure 20. Idler bracket hex bolts.The belts in the head of the mill/drill must be rearrange
-24-G1005Z Mill/DrillThe Model G1005Z is designed for drilling holes in wood, plastics or metal. Basic operation consists of lining up your drill
G1005Z Mill/Drill-25-SECTION 5: ACCESSORIESH2689—R8 Quick Change Collet SetAn affordable quick change collet system with ultra precision. Thes
-26-G1005Z Mill/DrillAlways disconnect power to the machine before performing maintenance. Failure to do this may result in serious person-al i
G1005Z Mill/Drill-27-Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you need replacement part
Table of ContentsINTRODUCTION ...
-28-G1005Z Mill/DrillSymptom Possible Cause Possible SolutionMachine has vibration or noisy operation.1. Motor or component is loose.2. Belts are sl
G1005Z Mill/Drill-29-Symptom Possible Cause Possible SolutionDrill bit wobbles, holes are over-sized.1. Drill bit installed incorrectly.2. Drill
-30-G1005Z Mill/DrillThe Model G1005Z comes fitted with a depth stop to use when drilling multiple holes at the same depth. The scale o
G1005Z Mill/Drill-31-3. Put on heavy leather gloves to protect your hands from possible injury if the spring uncoils during the next step.
-32-G1005Z Mill/DrillElectrical ComponentsFigure 30. G1005Z Junction Box.
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G1005Z Mill/Drill-35-REF PART # DESCRIPTION REF PART # DESCRIPTION1 P1005001 HEAD BODY 43 PSB01 CAP SCREW 1/4-20 X 5/82 P1005002 CHUCK ARBOR BOLT 7/16
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G1005Z Mill/Drill-37-REF PART # DESCRIPTION REF PART # DESCRIPTION601 P1005601 TABLE 629 P1005Z629 LOCK HANDLE 5/16-18 X 1-3/8602 P1005602 FIXED BLOCK
-2-G1005Z Mill/DrillIf you have any comments regarding this manual, please write to us at the address below:Grizzly Industrial, Inc.C/O Technical Docu
-38-G1005Z Mill/DrillGrizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purcha
G1005Z Mill/Drill-3-The information contained herein is deemed accurate as of 3/18/2007 and represents our most recent product specifications.Due to o
-4-G1005Z Mill/DrillThe information contained herein is deemed accurate as of 3/18/2007 and represents our most recent product specifications.Due to o
G1005Z Mill/Drill-5-A. Junction BoxB. Headstock Height CrankC. Return Spring AssemblyD. Quill LockE. Depth StopF. ON/OFF SwtichG. Micro-Downfee
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